Here are some pictures:
Where Wide Open is by
Ed Tse, on Flickr
If you click the link, there is a bigger photo where you can see where the wide open aperture mark is. The current position of the lever is F2.8 according to the front shroud.
F22 by
Ed Tse, on Flickr
F2.8? by
Ed Tse, on Flickr
What do you guys think? This isn't a sliver of aperture blade, I feel that is is pretty substantial!
By the way, by the end of this endeavor I'll post some high quality photos of the internals that I have access to.
I hate not being able to find good reference material.
You can find the National Camera Repair for the 2.8F online and it's not bad at all. It has actual photographs, and contains practical tips about what you have to watch out for to avoid problems stripping and re-assembling one. Not as comprehensively illustrated as the factory manual but the text is not as cryptic as that one can be, either.
The factory manual is also available for free download at KY Camera. The text is of somewhat limited help (specifications are useful, of course) but it is full of exploded diagrams of every part in the cameras which can sometimes be invaluable.
If you check Lindemanns in Germany, you should also be able to procure Klaus Prochnow's books (some of which are only in German). And Tomosy's repair manuals have some articles about both the Rolleiflex and Rolleicord models. Every decent public library had copies of his books at some point, so they're available from lots of different sources in good used nick.
eBay sellers can provide original Compur shutter repair manuals on CD, which detail lubrication and exploded diagrams of the many different variations of Synchro Compur shutters made by Deckel, including most of the later Rollei models, and it is not very expensive.
I have all the above documents myself, as when I knew I would be repairing some Rolleis I made a point of sourcing whatever information I could find. There is a lot of useful data right here at RFF too, either in the forum posts itself of the Classic Camera Repair archives that are hosted here. So there is really quite a lot of stuff out there, if you look for it.
The aperture blades as shown in the images, look fine to me. I could see quite a lot of the ones in my 2.8D when I checked it at f/2.8. I've just blown a perfectly good frame of Acros 100 checking my 2.8C (which is loaded) as well, and, despite having a different shutter, with the front lens group removed, there are also visible portions of the aperture blades protruding from the shutter housing (by eye, 2-2.5mm approx) with the control set to f/2.8. You're worrying over nothing. Now, put it back together and go and take some photographs with it, OK?
Cheers,
Brett