That's a lot of good ideas, some of which I had thought about already. I like the powder coating idea best. But I do wonder just what was originally used by the manufacturers. I cleaned off the plate in my Vito B with just an eraser, and so far it looks good. The Agfa Karat 36 I'm presently working on though has much more widespread rust, though it doesn't look as pitted as the Vito was. Got plenty of 1500 grit paper left over from working on the Mercury II, and can easily get some 3000 grit if needed. I don't know how small scratches in the clear side of a negative would affect the overall image, as it's usually problems with the film gate that cause the most problems, gouging the emulsion. And the blueing approach would tend to wear off after a while. I might check with some local metal shops to see what is being used these days besides powder coating. Or I might try thinning down some flat black, and bake it in the sun for a few days.
Thanks, everyone.
PF